CUSTOM MADE MACHINE SOLUTIONS
ACCORDING TO CUSTOMER NEED
We do not supply off-the-shelf, fixed catalog machines. Every equipment configuration, processing unit, and turnkey plant is custom designed and fabricated specifically to match your waste plastic stream, desired output products, and regional capacity requirements.
WHY CUSTOM MADE MACHINE SOLUTIONS ACCORDING TO CUSTOMER NEED?
Plastic waste characteristics vary dramatically across regions. One client may have access to thousands of tons of post-consumer Multi-Layer Flexible Packaging (MLP), while another handles agricultural mulch films or mixed rigid municipal scrap.
Similarly, local market demand dictates what products yield the highest profit margins — whether agricultural trellis posts in farming belts, heavy-duty pallets in industrial corridors, or interlocking paver blocks for municipal works.
"Each equipment is custom built as per the requirement of the customer and his choice of products. Therefore, configurations, tooling, and designs will change dynamically as per the requirement of the customer."
Machinery is integrated in the D.G.S.M., D.HTMS or D.G.S.M.A.EHP. format, combining PLC-controlled digitized precision extrusion, high-volume hydraulic compression, and multi-zone thermal homogenization.
The 4 Pillars of Solution Customization:
Configured for your exact waste mix: MLP, SUP, RDF, non-recyclable PLA carry bags, or municipal scrap.
Sized from 250 kg/hr pilot setups up to 10–30+ TPD high-volume automated lines.
Interchangeable tooling to produce 9 products on a single base platform, saving 70% CAPEX.
Complete on-site erection, trial batch sign-off, operator safety certification, and buyback setup.
Tailored Machine Solutions for MLP, SUP, RDF & Non-Recyclable PLA
We can upcycle and convert not only MLP & SUP (Snack, nuts, popcorn, biscuits, chips, food wrappers and all other crisp packets metallised and nonmetallised & single use plastic) but also RDF & PLA (Refuse-Derived Fuel & Polylactic Acid carry bags — which are non recyclable) into Hybrid Polymer Composite to make pallets and allied products.
Polylactic Acid (PLA) is a biodegradable thermoplastic polyester derived from renewable resources like corn starch, cassava roots, or sugarcane. While commercially popular for eco-bags, PLA cannot be recycled in conventional plastic machinery due to thermal degradation and chemical incompatibility. GEOWASOL's custom made machine lines thermo-mechanically fuse PLA carry bags and high-calorific RDF alongside metallised MLP into structural pallets, posts, and pavers with zero effluent.
ONE CUSTOM PLATFORM — NINE INTERCHANGEABLE PRODUCTS
Why invest millions buying separate single-purpose systems? Our custom made machine solutions allow one modular platform to produce 9 interchangeable products, saving up to 70% in capital expenditure.
Logistics Output Dies
Interchangeable tooling for heavy-duty 4-way entry industrial pallets, export crates, and material handling platforms.
Agricultural Infrastructure Dies
Tooling for 4-inch diameter trellis posts (up to 30 feet in length), farm fencing rails, vine stakes, and orchard supports.
Construction Masonry Dies
Modular molds for eco-composite bricks, interlocking heavy-duty pavers, anti-skid floor tiles, and structural boards.
Urban Infrastructure Dies
Durable molds for heavy public park benches, utility tables, school cots, and outdoor civic seating that never rots.
Zero Water System Integration
Direct integration of patented thermo-mechanical processing requiring 0 litres of process water and 0 effluent treatment plants.
Fast 12-Month Payback
Near-zero feedstock raw material acquisition costs combined with high-value end products generate exceptional ROI within 12 months.
HOW OUR MODULAR TOOLING ARCHITECTURE WORKS
Traditional plastic manufacturing requires buying separate dedicated production lines for every different product. If market demand changes, millions of rupees in machinery sit idle.
Our custom made machine solutions use a unified thermo-mechanical base platform equipped with rapid hydraulic coupling and modular dies. Your operations team can switch tooling from industrial pallets to agricultural trellis posts or paver blocks in less than four hours.
Quick-release hydraulic clamp locks and pre-aligned dies minimize operational downtime.
One base processing platform replaces nine individual standalone lines.
One Unified Base Platform. 9 High-Value Outputs.
Whether fulfilling seasonal agricultural trellis post orders before monsoon planting or heavy pallet logistics contracts for industrial hubs, your single plant adapts dynamically.
THROUGHPUT CAPACITY TIERS & 12 TPD BENCHMARK
Custom engineered processing capacities designed to match your municipal or industrial plastic feedstock availability, anchored by our 12 TPD single-machine baseline.
2 to 5 Tons / Day
Ideal for small municipal town councils, agricultural co-operatives, and private recycling start-ups.
- • Footprint: 2,500 – 3,500 sq.ft
- • Power: 45 – 65 HP (3-Phase)
- • Output: Trellis Posts & Pavers
10 – 30 TPD Capacity
Our verified production benchmark: 10 to 30 Tons Per Day continuous high-volume output.
- • Scalable Daily Throughput: 10 – 30 TPD
- • Multi-Die Automated Carousel
- • D.G.S.M., D.HTMS & D.G.S.M.A.EHP Format
30 Tons / Day
The standard facility size deployed for district clusters (like our KSIDC Valiyavelicham plant).
- • Annual Upcycling: ~9,000 TPA MLP
- • Multi-Die Automated Carousel
- • Full EPR Traceability Setup
60 to 120+ TPD
Metropolitan-scale municipal infrastructure hubs processing city-wide mixed plastics without sorting.
- • Footprint: 20,000+ sq.ft
- • Continuous 24/7 AI-PLC Control
- • Complete 9-Product Line Output
WATCH THE MACHINERY IN LIVE OPERATION
Direct video recordings showing raw non-recyclable waste plastic being ingested and continuous dense composite profiles emerging from precision extrusion dies.
FACTORY SITING & UTILITY PREREQUISITES
Simple infrastructure requirements made possible by our zero-water, zero-effluent thermo-mechanical technology.
Floor Space
Industrial shed with concrete flooring from 3,000 to 10,000 sq.ft depending on capacity.
3-Phase Power
Standard 415V 3-phase industrial electrical connection with dedicated transformer/generator.
Zero Plumbing / No ETP
Requires no drainage lines, no water pipelines, and zero chemical effluent treatment facilities.
Staffing & Operators
Operated by 3 to 6 general workers per shift; complete training provided during turnkey commissioning.
CUSTOM SOLUTION & PLANT CONFIGURATOR
Specify your available feedstock, target tonnage, and desired products to receive a tailored engineering proposal.
NEED DIRECT TECHNICAL CONSULTATION?
Speak directly with our Indian engineering team regarding your specific plastic waste volumes, power availability, and turnkey plant setup.