FROM NON-RECYCLABLE PLASTICS — MLP & SUP — TO SUSTAINABLE INFRASTRUCTURE.
Upcycling Multi-Layer Flexible Plastics (MLP) and Single-Use Plastics (SUP) directly into high-durability composite assets for Agriculture, Logistics, Construction, and Beyond — with zero washing, zero drying, and zero discharge. Powered by indigenous S.M.A.R.T. Technology (S-Sensor Based Sorting • M-Mechanical Optimization • A-Automated Processing • R-Resource • T-Technique).
MEASURABLE IMPACT & CIRCULAR BENCHMARKS
Certified empirical data proving water conservation, direct municipal feedstock valorization, and five-decade durability.
100% Zero Liquid Discharge eliminating effluent treatment facilities entirely.
Direct thermo-mechanical processing without chemical peeling, segregation, or drying.
Independently validated by NIT test laboratories, outlasting concrete and timber.
Completely impervious to termites, extreme weather, acid rain, and moisture rotting.
ENGINEERED INFRASTRUCTURE ACROSS FOUR INDUSTRIES
Replacing timber, concrete, stone, and virgin plastics across four essential economic pillars through indigenous patented valorization.
Agriculture
Unbreakable trellis posts (up to 30ft) and heavy-duty fencing that boost vertical farming yields for pepper, vineyards, and dragon fruit while halting deforestation.
View Agri Range →Logistics & Warehousing
Heavy-duty polymer composite pallets with 50+ year operational lifespan. Unrivaled static & dynamic load bearing, acid-proof, waterproof, and fully recyclable.
View Logistics Range →Construction & Building
Eco-friendly composite bricks, anti-skid floor tiles, interlocking pavers, and durable cladding panels that replace red clay bricks and sand-intensive concrete.
View Building Range →Beyond & Plastic Neutrality
Outdoor urban furniture, utility cots, public benches, and turnkey custom manufacturing solutions driving genuine closed-loop plastic neutrality for cities and industries.
Discover Technology →CONVENTIONAL RECYCLING VS. GEOWASOL BREAKTHROUGH
Why multi-layer flexible plastics (MLP) and single-use plastics (SUP) fail in standard recycling lines, and how our patented engineering resolves it.
Conventional Mechanical Recycling
- ❌ Water-Intensive: Consumes 10–20 litres of water per kg of plastic washed.
- ❌ Chemical Detergents: Requires harsh chemical washing creating toxic effluent sludge.
- ❌ Segregation Failure: Incompatible with mixed multi-layered foils (PE, PP, Aluminium).
- ❌ High Thermal Drying Cost: Consumes massive electricity drying wet shredded film.
- ❌ End Result: 90%+ is dumped in municipal landfills or incinerated in cement kilns.
The GEOWASOL Zero-Water Solution
- ✔️ Zero Water: Consumes exactly 0 litres of process water.
- ✔️ Zero Discharge: 100% Zero Liquid Discharge, eliminating washing tanks, detergents, and ETP plants entirely.
- ✔️ Zero Residual Waste: 100% of intake transformed directly into durable circular assets with zero leftover scrap.
- ✔️ Handles 100% MLP, SUP, RDF & PLA: Homogenizes mixed flexible polymers into structural composites.
- ✔️ Direct Feedstock Processing: No expensive thermal drying tunnels needed.
- ✔️ End Result: Locked permanently into certified 39.67 MPa, 50+ year structural infrastructure.
Upcycling MLP, SUP, RDF & Non-Recyclable PLA Into Structural Hybrid Composites
We can upcycle and convert not only MLP & SUP (Snack, nuts, popcorn, biscuits, chips, food wrappers and all other crisp packets metallised and nonmetallised & single use plastic) but also RDF & PLA (Refuse-Derived Fuel & Polylactic Acid carry bags — which are non recyclable) into Hybrid Polymer Composite to make pallets and allied products.
Polylactic Acid (PLA) is a biodegradable thermoplastic polyester derived from renewable resources like corn starch, cassava roots, or sugarcane. While commercially branded as eco-friendly, PLA carry bags cannot be recycled in conventional mechanical plastic streams and cause severe batch contamination in standard recyclers. GEOWASOL's proprietary thermo-mechanical fusion successfully binds PLA carry bags and RDF alongside metallized MLP into heavy-duty, 50+ year pallets and industrial composite infrastructure.
WHY GEOWASOL'S TECHNOLOGY IS A GLOBAL FIRST
Overcoming the fatal bottlenecks of conventional mechanical recycling through proprietary thermo-mechanical engineering.
Patented Zero-Waste Tech
First in the world to upcycle non-recyclable multi-layered flexible packaging (MLP) and SUP without washing, drying, or segregation. Zero effluent discharge.
One Custom Platform, 9 Products
A single modular machinery platform produces pallets, fencing, bricks, pavers, cladding, trellis posts, benches, tables, and cots — saving 70% in capital costs.
Certified 39.67 MPa Strength
Exceptional compressive strength certified by leading polymer test laboratories. Unbreakable, termite-proof, acid-proof, UV-stabilized, and durable for 50+ years.
THE ZERO WATER PROCESS
Conventional recycling wastes millions of litres of water washing contaminated plastic. GEOWASOL eliminates washing and drying entirely with proprietary direct thermo-mechanical valorization.
Collect Waste Plastics
- Non-recyclable MLP & SUP
- RDF & Non-recyclable PLA bags
- Snack wrappers & crisp packets
- Zero washing or segregation
Direct Valorization
- Fed directly into custom line
- Skip water-intensive cleaning
- Avoid hazardous chemical wash
- 100% zero effluent discharge
Fusion & HTMS
- Proprietary MECHFUSO heat blend
- Solidifies heterogeneous polymers
- Certified 39.67 MPa compressive load
- 50+ years operational lifespan
Closed-Loop Output
- EXTRUDED INTO PALLETS, TRELLIS POSTS, BRICKS, SHEETS
- Zero residual process waste
- 100% recyclable at end of life
- Eligible for ESG carbon credits
SEE OUR PATENTED TECHNOLOGY IN LIVE ACTION
Authentic, unedited recordings directly from our operational plant floor: raw waste plastic intake, continuous extrusion profiling, and severe impact drop testing.
THE 9 UP-CYCLED COMPOSITE INFRASTRUCTURE PRODUCTS
Engineered to replace wood, concrete, and stone across agriculture, logistics, and building construction.
1. Agro Trellis Posts
4-inch diameter posts extending up to 30ft for black pepper, dragon fruit & vine crops.
2. Heavy Farm Fencing
Weatherproof composite fence posts & cross-rails protecting plantations without rotting.
3. Plantation Tree Guards
Modular cylindrical protective mesh and supports for horticultural saplings and social forestry.
4. Heavy-Duty Pallets
5,000 kg static load capacity, 4-way entry, ISPM-15 exempt, rackable and acid-proof.
5. Storage & Export Crates
High-impact industrial material handling bins and automotive transport containers.
6. Dunnage & Skid Beams
Heavy structural cribbing blocks for steel coil transport, machinery shipping, and yards.
7. Composite Eco-Bricks
Zero water absorption masonry bricks eliminating mortar cracking and wall efflorescence.
8. Paver Blocks & Tiles
Interlocking heavy-traffic pavers and anti-skid floor tiles for footpaths and driveways.
9. Structural Cladding Boards
Termite-proof, water-impervious wall cladding and outdoor utility sheets lasting 50+ years.
ENGINEERING SUPREMACY:
COMPOSITE VS. TRADITIONAL ASSETS
Independently tested mechanical parameters conforming to ASTM global standards, confirming verified structural superiority over sal timber, RCC concrete, and virgin plastics in heavy load field environments.
| Performance Parameter |
GEOWASOL Hybrid Polymer
🏆 WINNER
Continuous Thermo-Mechanical Fusion
|
Treated Hardwood / Sal | Reinforced Concrete (RCC) | Standard Virgin PVC |
|---|---|---|---|---|
| 🏋️ Certified Compressive Strength Tested under ASTM D695 / ISO 604 |
39.67 MPa
(Certified NIT)
|
30 – 35 MPa
Splits under heavy point load
|
25 – 35 MPa
High load but brittle impact
|
18 – 22 MPa
Buckles under heat / flex
|
| 🌾 Flexural Strength & Elastic Yield Tested under ASTM D790 / ASTM D7264 |
24 – 30 MPa
(Non-Brittle)
Bends under storm winds without snapping
|
40 – 50 MPa
Strong but rots & splinters over time
|
3 – 5 MPa
Extremely brittle; snaps sideways
|
35 – 45 MPa
Flexible but softens under sunlight
|
| 📐 Flexural Modulus (Stiffness Equilibrium) Elastic rebound upon mechanical shock |
2.0 – 2.5 GPa
(Sweet Spot)
Stiff under wire tension; deflects & springs back
|
8 – 12 GPa
Rigid, cracks permanently on shock
|
20 – 30 GPa
Overly rigid; shatters on harvester impact
|
2.5 – 3.2 GPa
Prone to creep and UV sag
|
| 🔬 Tensile Strength Tested under ASTM D638 |
9 – 13 MPa
(Optimized)
Ideal for compression & bending duty
|
10 – 20 MPa
Fiber grain dependent
|
2 – 4 MPa
Near zero unreinforced tensile
|
30 – 40 MPa
High cost virgin fossil resin
|
| ⏳ Operational Outdoor Lifespan Direct soil contact & monsoon exposure |
✓ 50+ Years (Zero Rot)
Guaranteed buyback policy
|
❌ 3 – 7 Years (Decays)
Frequent replacement cost
|
⚠️ 10 – 15 Years (Cracks)
Internal rebar spalling
|
❌ 5 – 10 Years (Brittle)
Degrades under direct UV
|
| 💧 Water Absorption & Swelling 24-hour total water submersion test |
0.0% (Zero Absorption)
100% Water-Impervious
|
15 – 35% (Swells)
Fungal Rot & Mold
|
5 – 10% (Porous)
Capillary Dampness
|
0.1%
Non-absorbent
|
| 🛡️ Termite & Subterranean Insect Defense Organic matter immunity validation |
✓ 100% Immune & Inedible
Zero chemical treatment needed
|
❌ Severe Susceptibility
Destroyed by white ants
|
Immune | Immune |
| 🧪 Chemical, Acid & Saline Exposure Immersion in 10% H₂SO₄, alkalis & ocean brine |
✓ Total Immunity (ASTM D543)
No degradation in saline groundwater
|
❌ Corrodes & Softens | ⚠️ Salt Spalling | Moderate Resistance |
| ♻️ End-of-Life Circularity & Buyback Residual asset value after decommissioning |
✓ 100% Circular / Guaranteed Buyback
Repurchased for clean thermo-fusion
|
❌ Burned or Landfilled
Toxic smoke & zero recovery
|
❌ Demolition Rubble
High disposal cartage costs
|
⚠️ Hard to Recycle
Microplastic environmental pollutant
|
Need Certified Laboratory Datasheets or Physical Test Specimens?
Our materials are tested and validated at CIPET (Central Institute of Petrochemicals Engineering & Technology) and accredited under ISO 17025 standards.
THE ECONOMICS OF NEAR-ZERO FEEDSTOCK COST
How upcycling non-recyclable multi-layer plastics generates extraordinary operating profit margins and rapid capital recovery.
Near-Zero Feedstock Cost
Because conventional recyclers reject MLP and SUP, feedstock acquisition costs are virtually zero, or even generate municipal tipping fees.
High-Value End Products
Composite pallets, agro posts, and pavers sell at premium commercial rates, delivering gross manufacturing margins exceeding 50–65%.
Fast 12-Month Payback
Modular tooling allows plant operators to quickly achieve operational break-even and complete capital payback typically within 10 to 14 months.
Global Plywood & Timber Substitution Market
GEOWASOL profiles directly displace conventional plywood and timber across shipping pallets, construction formwork, and fencing — tapping into a $74.5 Billion global market with zero deforestation.
Agriculture Infrastructure Fund (AIF) Approved
Eligible projects benefit from a 3% per annum interest subvention on term loans up to ₹2.00 Crore for 7 years, backed by CGTMSE credit guarantee coverage for post-harvest agri assets.
ENGINEERED FOR 50+ YEARS OF HARSH SERVICE
Manufactured from valorized thermoplastic MLP and SUP, our composite assets outlast conventional wood, concrete, and virgin plastic.
Hybrid Composite Trellis Post
4-inch diameter posts extending up to 30 feet. Double the length of conventional options with zero decay, zero termite attack, and 39.67 MPa strength.
- Lifespan: 50+ Years
- Compressive Strength: 39.67 MPa (ASTM D695)
- Flexural Strength: 24–30 MPa (ASTM D790)
- Applications: Pepper, Kiwi, Vineyards
Heavy-Duty Composite Pallet
Replaces splintering wooden pallets. Waterproof, acid-proof, rackable, and suitable for food & pharma warehousing with zero bacterial absorption.
- Static Load: 5,000 kg
- Trips vs Wood: 100+ Trips vs 10
- Circularity: 100% Buyback Eligible
Paver Blocks & Anti-Skid Tiles
High-density structural units for pedestrian footpaths, industrial driveways, parking zones, and building cladding. Eliminates water penetration.
- Water Absorption: 0.0%
- Weather Resistance: UV Stabilized
- Eco Benefit: Preserves Topsoil & Sand
FOUNDED BY INNOVATOR FRANCIS KUNHIPALU VAREED
M/s GEOWASOL Proteins & Polymers Private Limited is an Indian private enterprise registered in Kozhikode, Kerala. The company’s core technology is protected under Intellectual Property rights granted to Founder Director Mr. Francis Kunhipalu Vareed and Co-Director Mrs. Animma Francis.
THE 4-STAGE TURNKEY DEPLOYMENT LIFECYCLE
From initial waste plastic sampling to fully commissioned plant handover and operator certification.
Feedstock Sampling
Laboratory analysis of your local plastic waste composition and yield profiling.
Plant Sizing & Tooling
Custom engineering of processing units and interchangeable molds matching target products.
Installation & Testing
Turnkey installation on-site, electrical integration, and commercial trial production runs.
Training & Buyback
Operator certification, quality compliance, and access to national product buyback networks.
FREQUENTLY ASKED QUESTIONS
Key insights into GEOWASOL technology, custom made machine solutions, and composite product procurement.
Our patented technology processes non-recyclable Multi-Layer Flexible Packaging (MLP), Single-Use Plastics (SUP), agricultural mulch films, shopping bags, and mixed municipal post-consumer plastic without prior washing or segregation.
No. GEOWASOL operates a 100% Zero Liquid Discharge (ZLD) process consuming 0 litres of process water. No washing baths, drying tunnels, or Effluent Treatment Plants (ETP) are needed.
Plastic waste streams vary widely across regions. We engineer custom made machine solutions according to customer need so that each plant is sized exactly to your available feedstock tonnage and configured with interchangeable tooling for your chosen high-demand local products.
All 9 composite products are engineered for a 50+ year operational lifespan. They have 0.0% water absorption, are immune to termites, acid rain, and fungal rot, and are 100% recyclable back into the production line at end of life.
Yes. Commercial clients, municipal delegates, and industrial entrepreneurs can schedule an on-site demonstration at our KSIDC Industrial Growth Centre facility in Valiyavelicham, Kerala, or request sample composite blocks by contacting our Indian headquarters.
ELIMINATE PLASTIC POLLUTION. BUILD VALUABLE ASSETS.
Whether you are looking to install a custom turnkey upcycling line or procure durable composite infrastructure for your farm or logistics fleet, connect directly with our Indian engineering office.